News
IPI’s inflatable packers
outperform standard technology again —
now during intensive Queensland coal methane well testing operations |

Failed oilfield type packer |
This is a picture
of a North American oilfield style packer element following
several “DST” well tests in Queensland. This testing,
in what are expected to become the world’s biggest coal
bed methane fields, is a highly intensive “24 / 7” activity.
Several manufacturers make this type of inflatable packer in
the USA and Canada and the construction is a common format
in the worldwide oil and gas industry. Queensland well testing
specialists report that that this type of packer will do 6
or 7 tests on average in coal bed methane wells, but no single
element in several years of operations has been known to exceed
14 tests - sometimes they even fail on their first test.
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Australian Packers by IPI
(first pair) |
The second picture shows a
pair of Australian designed and made inflatable packers. One
of this first pair failed after 27 tests with one of the big
four Queensland CBM companies. The pair were then "retired" by
the client, although the second could have continued to be
run.
This inflatable packer is of a type originally developed
in Australia for deep water wells and, following further
development by IPI of both the packer technology and the
tools that go with it, is now in use in Queensland, having
previously been used within the CBM industry in India, Asia
and Africa.
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Australian Packers by IPI
(second pair)
|
The rust has mainly accumulated
since their last run, but this performance is no fluke. At
the time of photo a second pair (third picture) had done 24
tests and both are still in good working order.
IPI inflatable packers are designed and
manufactured in Perth, Western Australia, and can work at
temperatures up to 150C(302F), 12,000 psi and expand their
diameter by 300%. These maximums cannot be achieved concurrently
- there is a trade off. For this type of water well packer
made by IPI the best performance is below 80C (176F) - which
covers the vast majority of CBM operations. IPI acknowledge
that for operations 100C ( 212 F) to 150C ( 302F) the common
style of oilfield packer will have a better performance trade
off compared to their current mainstream product. |
IPI packers are used in a wide
variety of industries, including ore body fracturing in the
worlds largest underground copper mines in Chile as well as
permeability testing in remote mine sites, such as within the
Arctic Circle.
Commercial Director Howard Kenworthy commented: “We
have always known that our type of inflatable packer was
very durable at lower temperatures, but we did not have a
great performance at over 100C compared to the conventional
type of inflatable packer found in the oilfield industry.
But that is not an issue in CBM. We also knew that our type
of packers were better for repeated hydrofracture type work,
such as in the copper mines, as well as being far superior
to the classic type of gas packer still commonly used for
permeability testing. But this gives another clear comparison
within one of our target markets that demonstrates the superior
performance of our type of packers— this time indicating
something like 4 times their durability compared to what
is the most common type of oil field packer technology in
the world. This is great news for the CBM industry here and
very encouraging for the other developments we are making”. |
| IPI team 2009 |
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| IPI Slip on packers being prepared for a South China
Sea gas project. |

Photo: IPI |
IPI provide Liner Hangers for
major oilfield
Several of these stainless steel liner hangers
were manufactured and run if for a major oilfield client in a
desert location.
The 12" screens are below the IPI packer that was run
into a 16" water well and set at 360m. The water wells
are for steam injection on a solid state crude oil project
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IPI provide Liner Hangers for major oilfield |
IPI and Australasian
Drilling
The publication
of IPI company profile in "Australasian Drilling" September
/ October 2008. You can download and read the article as a PDF
(8,231kb).
|
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The IPI
team at Minexpo Las Vegas
IPI's stand within the Australian Pavillion
had many visitors from the worldwide mining industry. Once
again SWiPS was well received by consultants and drillers
alike. |
Copyright IPI |
| Airportable Boxes for SWiPS
As an option SWiPS can now be supplied in a
pair of air portable boxes. A full SWiPS system can exceed
150kg and this, in the standard galvanised steel box, was
not practical for hydrologists using helicopters or 4WD for
getting to remote areas, separate from the drilling team.
The boxes are the same type as provided with the flowmeter
skid. The shipment pictured went to a Chilean mining company
and includes both HQ and NQ straddle systems, plus a flowmeter
skid.
|

Picture copyright IPI |
Leading Drilling
Contractors use SWiPS
Boart Longyear Drilling Services ( New Zealand) recently
took delivery of a HQ SWiPS system. IPI's Dave Knell with
Blick's Tim Babbage gave a demonstration run in at BL (NZ)'s
yard near Auckland for senior hands. Recent SWiPS sales have
included several for Coal Bed Methane projects worldwide |

Copyright IPI |
IPI Perth Team, May 2008
The business and
the team have doubled in the last year, with significant
growth in the Mining and Offshore markets, although the large 325mm packers in the picture are
for European waterwells. |
Copyright IPI |
Casing packers
for offshore gas - SE
Asia
IPI are now providing casing packers for offshore gas completions
in SE Asia .. These packers were originally developed for the
Australian North West Shelf
|
Copyright IPI |
An unusual offshore
application
Recently shipped for use offshore India,
IPI provided a custom built diverter insert that enables
closure of the diverter on a non standard sized casing. The
system uses inflatable packer technology and was tested using
a diverter mock-up.
|

Copyright IPI

Copyright IPI
|
IPI provide hydrofracture systems for
mining
IPI recently shipped a batch of 10,000 psi packers for block
caving (preconditioning) - an underground mining technique
that has the potential to be as efficient as open pit mining.
|  |
SWPS in Canadian Arctic
The hydraulic NQ SWPS makes it's North America
debut with Vancouver based Geotech Drilling Services - the
system is now on its second job in the Canadian Arctic, where
conditions include permafrost. Other SWPS systems, including
HQ size, have been sold into Canada and the USA this year following
successful trials.
| 
Gerry and Jake with an NQ SWPS on the
drill mast, picture courtesy of Geotech Drilling Services, August
2007.
|
IPI 2007 exhibitions
3-7 December 6th Annual International Association of Hydrologists
Conference in Fremantle (Groundwater Quality 07)
17-20 October Expoambiental Santiago, Chile.
Visit www.expoambiental.cl with Bombas de Pozo
24-27 Sept NGWA Portland , Maine , USA EPS Fractured Rock
Conference
5-6 Sept AIMEX Sydney (c/o Austrade)
30-31 May, 8th Annual Coal Bed Methane Fair, Gillette, Wyoming
23-28 March, BAUMA, Munich, (Comdrill's stand)
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The Australian Pavillion at a recent Mining
Exhibition in Chile. Austrade have been of great assistance
in facilitating mining exhibitions. Photo
copyright IPI.
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IPI and Geo Drilling
International
Following publication of IPI papers
on Riserless Pump Systems GDI published a profile of IPI in
their May edition – to view the article please download
the PDF (179kb).
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That will do nicely!
IPI now accept credit cards. With an increasing amount
of business covering replacement elements and parts, together
with greater use by clients of cards for business purchases,
it is another useful IPI customer service feature. Customers
can key in their details via a web site facility or do a telephone
sale. No surcharges are made for Visa or Mastercard,
Amex is 2%
| |
An
unusual use of inflatable packers
At a major minesite
in North Chile several
IPI packers were installed as part of an innovative solution
on a tailing dam wall in mid 2006. The operation has proved
to be a success.
| 
Pictures courtesy of Water Management Consultants, Santiago Office. |
IPI
in Siberia
IPI
recently attended the Coal Siberia show in Keremovo,
which is the centre of the Kuzbass coal mining region of
Western Siberia. Much interest was shown in IPI's high specification
hydro fracturing systems from both industrial research
centres and coal mining companies. The event was
facilitated for Australian companies through Austrade's
Moscow office.
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IPI at the Coal Siberia show. Photo copyright IPI. |
IPI relaunch website
Welcome to our new website. We’ll be adding
information and features. Part of our development on the marketing
front includes our new logo which can be found on our products
and website.
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IPI's new logo
as it will appear on inflatable packers and other products. |
IPI expand operations
In order to meet increased demand and to improve
order lead times IPI has doubled the size of its workshops
and invested in new equipment, including this OKUMA CNC lathe.
|
Dave Knell
(second left) with some of the IPI team, in front of
the new OKUMA. The packer system
being held
was for a gas field swage in Japan. Photo
copyright IPI.
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Increased Sales of SWPS (mining) and CBM
tools
IPI has traditionally made one off packers for specialist
applications. Increasingly sales are with what are the first
of several “standard” products which will be available “off
the shelf “ and shipped In galvanised steel storage boxes.
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A recent shipment
of CBM (Coal Bed Methane) Tools, on their way to India. Photo
copyright IPI. |
IPI
swage repair gas wells
It
makes more sense to repair old casing than drill new
wells. Initially under IPI site supervision, a program
of swaging repair mature gas wells has commenced for two
Japanese clients. Using high pressure swaging packers,
casing patches were successfully set in 13 3/8" and
5 1/2" casings. |

IPI swage repair gas
wells. Photo courtesy of Cosmos Shoji
Co Ltd. |
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